One of the oldest companies in the field, Polya Foreign Trade company will produce 6,000 bed covers daily, top in Europe, in 2015. Temel Cetkin, general manager of Yaysan, introduced his company.
On products of Polya company
It was established by Tomsire Cetkin in 1987 and had been producing beds of spring and foam types by 2000. Then it focused on the production of bed covers, by securing a great amount of order from a German company. Now our company expands its buyers in Germany. Besides, we produce 150 beds daily for domestic market under Polya brand name.
On investments
We employ about 300 people in our factory of 12 thousand sqm where we produces bed covers on about 170 machinery for quilt, zipping and industrial sewing. Some of them are automatic. We have a daily capacity of 3 thousand pieces of bed covers. Next year it will be doubled. Our headquarter is in Istanbul, other functions including manufacturing and logistics have been carried out in the factory in Tavsanli, Kutahya.
On basic product, bed covers
The line seems to be a simple production. However, number of factors is important, including the quality of fabrics, zippers and fibers. They have to be combined accordingly. Productivity and efficiency in manufacturing operations are also important. Human factor and faults are another field for focusing on. We have successfully been preferred by buyers in Germany.
On export markets
In our field, Germany, Austria and Poland are major countries. Poland has the lion’s share. Estimates show that in these three countries about 1.5 million pieces of bed covers is produced annually. Our share is about 10%. 90% of our production goes to exports. We also export to Switzerland, Belgium, France, Holland, Island, Finland and Sweden. In 2014 we sold about half million pieces in export markets. The volume will be higher when our operations an new factory gained momentum.
On developing automation of machinery
In some cases standard machinery would not suit best to our processes. In these cases we seek better ways to do our work. By visiting fairs and exhibitions our experts find and develop solutions for productivity and quality of the work.
On mattress production
We produce mattresses made of bonnell and pocked springs in our factory besides latex and visco kinds. We use bed covers that we produce. Beds are mainly sold in domestic market. Some of our oldest buyers in export markets are also demanding beds from us. Sales of beds and pillows depend on the cultural and aesthetic choices of customers. In Turkey, people prefer harder beds, while Europeans sleeps on softer beds. Recent reports on the outlook of bed industry in the world point out that Turkish people replace their furniture more than their beds. Younger generations seem to change the sleep culture.